I first went scouring the internet for a *Pepakura file that would resemble the helmet because I have no 3D modeling skills whats-so-ever. So I found a Kamen Rider helmet file that matched the rounded shape to Redmans. The file can be found HERE. I modified the hell out of it and only made the top portion of it since I didn't need the mouth or chin pieces.
*Pepakura- A program that lets you create and share 3D paper models. Similar to origami.
|Printed it out (didn't modify the size), cut it, glued it.|
|All put together.|
|Modified it, cut it in half, and made a nose hole|
|Made the templates for the nose, only two pieces.|
|Bottom part of the nose.|
|4 different nose prototypes.|
|Left to right; Final design, Curved, Straight slant and slightly rounded with sharp crease.|
|marked where it fits just right on the helmet.|
|The helmet was a bit too big so I cut a bit out from the middle than glued it back together to get a feel for how it would fit.|
|Nose glued in! Not yet completely done modifying it but I got a lot done.|